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Struggling with Copper Machining - Here's What I Learned
#1
After 15 years in mechanical engineering, I still find copper machining challenging. Recently, I worked on a project requiring high-precision copper components for heat exchangers. The material's gummy nature caused severe burring issues, and we had trouble maintaining tight tolerances, especially on those thin-walled sections. Even with adjusted cutting speeds and specialized tooling, the surface finish wasn't meeting our specifications.
We tried various coolants and experimented with different tool geometries, but the results were inconsistent. The main issue was the material's tendency to work-harden during machining, which led to tool wear and dimensional inaccuracies. Our in-house capabilities just weren't cutting it for the level of precision we needed.
After much frustration, I discovered CNCLATHING.COM for their CNC copper services. Their specialized equipment and expertise in handling copper alloys solved our surface finish issues. They consistently achieve tolerances of ±0.001" on our copper components, which was exactly what we needed. I'm sharing this because I know many of you face similar challenges with copper machining, and it's good to know there are specialists out there who can handle these tricky materials.
#2
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